Lini produksi kentang goreng kalkun dengan kapasitas 50kg-2000kg

The french fries production line is a good assistant for the production of French fries. It helps small and large potato chip processing plants to make chips. The complete set of french fries production lines consists of a potato cleaning and peeling machine, potato cutter machine, blanching machine, dehydration machine, frying machine, deoiling machine, seasoning machine, packaging machine, and auxiliary equipment.

The whole set of french fries manufacturing machine capacity can reach 50kg/h~2t/h. It has the advantages of low one-time investment, low energy consumption, many functions, small size, high profit, convenient use, and maintenance, etc.

Introduction of the french fries production line

The french fries production line has semi-automatic and fully automatic production lines. The small semi-automatic french fries production line is mainly composed of semi-automatic potato processing machines. It requires manual operation of the machine, has low investment cost, and less floor space. Its output ranges from 50kg/h to 500kg/h.

The fully automatic fries production line meets the needs of large fries factories. It uses large-scale automated potato processing equipment to process potatoes into fries. The large-scale french fries production line covers a large area, the investment cost is high, and the production capacity is large. The output range of the fully automatic fries line is 300kg/h~2t/h.

Application of the french fries production line

This french fries machine is not only suitable for french fries, but also for the production of potato chips. Multiple choices for the customer, they can produce the product according to the market demand. Frozen french fries can be produced by this line. According to the customer’s feedback, all the machines have been improved over the years. The technology of producing the machines is very mature which minimized production costs to increase the client’s sales interest.

French fries process flow

Cleaning and peeling - picking - cutting strips - blanching - dehydration - frying - deoiling - air drying - freezing - packaging - refrigeration - sale

Note: Automatic french fries/chips production lines are the same in the general, only the machines used for slicing are different.

Small-scale frozen french fries production line

The small French fries production line is mainly produced by semi-automatic French fries production machines. The output of the small French fries line is 50kg/h~500kg/h. The heating method has electric heating and gas heating.

Production steps of small French fries line

• Firstly, potatoes will be put into the Washing Machine. the washing machine will remove the dirt on the surface of the potatoes. And the small holes on the potatoes will not escape the magic claws of the washing machine.
• Next, the peeled potatoes are automatically shifted to the stripper or slicer. The stripper machines will cut the potatoes into thin strips,the size of french fries is usually 7*7mm.
• The third step will be automatically transferred to The Rinsing Machine. Let the potato chips or potato strips take a bath, and proceed to the next process in vain.
• In the fourth step, the washed potatoes will be transferred to The Dehydration Machine. This will allow the parts on the surface of the potatoes to dry quickly. It is also to prevent the oil from splashing outside during the frying process and reduce the use of oil.
• In the fifth step, the air-dried potatoes will be transported to The Fryer Machine. The frying temperature is 170 degrees Celsius, and the frying time is about 3 to 5 minutes. The fried potatoes are shining.
• The sixth step will go through The Oil Removing Machine. The  Oil Removing Machine engineering and the working principle of the dehydrator are the same, except that one puts oil and one puts water.
• In the seventh step, the potatoes will be transferred to the freezer machine for freezing in case the french fries stick together.
• Finally, French Fries or potato chips will be packaged and put into the warehouse.

50kg/h semi-automatic French fries line technical parameters

Machine name	Gambar	Details
Mesin pengupas kentang untuk mencuci		Model: TZ-800 Capacity: 700kg/h Dimension: 1580*850*800 mm Voltage: 220v,50hz Power: 1.5kw Weight: 180kg One batch:2 minute Bahan: baja tahan karat 304 Rollers: 9 pcs Machine with wheels, sprays, and water tray.
french fries cutter machine		Model: TZ-600 Kapasitas: 600kg/jam Dimension :950*800*950mm Voltage : 220v,50hz power: 1.1kw Weight: 110kg Bahan: baja tahan karat 304
potato strips blanching machine		Model: TZ-500 Power:12kw Voltage:220v,50hz weight: 70kg size:700*700*950mm Heating type: Electric Capacity: 50kg/h Bahan: baja tahan karat 304 One batch:1-2 minutes Remove the starch
dehidrator		Model: TZ-400 Capacity:300kg/h Size:1000*500*700mm Voltage : 220v,50hz power:1.5kw Weight: 360kg Bahan: baja tahan karat 304 Time: 1-3 minutes
french fries frying machine		Model: TZ-500 Power:12kw Voltage:220v,50hz weight: 70kg size:700*700*950mm Heating type: Electric Capacity: 50kg/h Bahan: baja tahan karat 304
de-oiling machine		Model: TZ-900 Capacity:200kg/h Dimension :1100*500*850mm Voltage:Voltage:220v,50hz Power: 1.5kw Weight: 350kg Bahan: baja tahan karat 304
frozen french fries freezer		Model: TZ-650 Volume:650L Layer:20 layers Min temperature:-45℃ Tray size:400*600mm Capacity: 200-300kg/h Freezing medium: R-404A Condenser: air cooling Power:5.5kw Inner size:1170*615*1019mm Out size:1400*1142*1872mm Weight: 490kg Bahan: baja tahan karat 304
french fries packaging machine		Model: TZ300 Power:1.5kw Voltage:380v,50hz weight: 260kg size:1200*600*850mm Capacity:300 kg/h Bahan: baja tahan karat 304

Advantages of the semi-automatic french fries processing line

• The fries machine in the small fries line is simple in structure, small in area and low in investment cost
• All semi-automatic French fries machines are made of all 304 stainless steel, which is corrosion-resistant and durable.
• The French fries fryer in the production line and the blanching machine have electric heating and air heating methods. It is convenient for customers to choose suitable heating methods for local heating resources.
• Moreover, the fryer and the blanching machine adopt high-quality seamless heating tubes, which ensure safety in production.
• This small-scale fries line is suitable for initial investors or small-scale fries production plants with limited capital sites.

Fully automatic french fries processing plant

The automatic fries production plant is mainly composed of automated potato processing machines. This fully automatic fries line uses an intelligent digital control system to control the operation of the entire fries production process. The production output of the large-scale automatic French fries line is 300kg/h~2t/h. It can also be heated by electricity and gas heating.

Fully automatic French Fry production Line production steps

• First, use a conveyor belt to transfer potatoes into the spiral brush cleaning machine
• The spiral brush cleaning machine automatically cleans peeled potatoes, and the potatoes are pushed forward and discharged under the action of the spiral.
• The washed potatoes are manually picked out by hand while passing through the conveyor belt
• The French fries cutting machine cuts potatoes into potato strips of the same size, and the cutting size range of the fries machine is 3~12mm.
• The potato strips are conveyed by the conveyor belt into the lint roller cleaning machine for impurity removal and selection
• The selected potato chips are cleaned by a washing machine
• Then the potato strips are blanched by a continuous blanching machine to remove excess starch in the potatoes
• After being air-dried by a vibrating dewatering machine and an air dryer, enter the fryer for frying
• The continuous fries fryer with a double-layer mesh belt can control the temperature and time of frying
• The fried French fries are air-dried through a vibration-degreasing machine and an air dryer
• The French fries need to be frozen in the freezer before packaging to prevent adhesion
• Finally, package the French fries in a bag through an automatic French fries packaging machine.

300kg/h large automatic french fries processing plant parameters

Machine name	Gambar	Parameter
hoist		Daya: 0,55kw Tegangan: 380v/50Hz Size:1500x800x1600mm Belt speed: adjustable Motor brand: Siemens Material:304 SUS Belt: PVC
screw potato cleaning machine		Daya: 4.37kw Tegangan: 380v/50Hz Size:3100x900x1500mm Inside screw speed: adjustable Motor brand: Siemens Material:304 SUS
picking line		Daya: 0,75kw Tegangan: 380v/50Hz Size3000*800*900mm Belt speed: adjustable Motor brand: Siemens Material:304 SUS
electric potato chips cutter		Power：1.1kw Voltage：380v/50Hz Berat: 120kg Size:700700950mm Motor brand: Siemens Material:304 SUS
hoist		Daya: 0,75kw tegangan: 380v/50hz Berat: 330kg Size:1500*800*1500mm Belt speed: adjustable Motor brand: Siemens Material:304 SUS
hair roller remover machine		Size:2400*1000*1300mm Kekuatan: 1.1kw Tegangan: 380v/50hz Motor brand: Siemens Material:304 SUS
rinsing machine		Power：2.95kw Tegangan: 380v/50Hz Size:3500x1200x1300mm Motor brand: Siemens Material:304 SUS
continuous french fries blanching machine		Power:60kw Tegangan: 380v/50Hz Weight:1400kg Size:4000x1200x1400mm Burner: Italy Riello Heating: diesel Material:304 SUS
vibration water remover		Daya: 0,5kw Tegangan: 380v/50Hz Size:1800*1000*900mm Motor brand: Siemens Material:304 SUS
air cooling machine		Power:7.5kw Tegangan: 380v/50Hz Size:3500x1200x1400mm Fan power:0.75kw*10pcs Tekanan angin: 120pa Kecepatan: 2800r/menit Material:304 SUS
hoist		Daya: 0,75kw Tegangan: 380v/50hz Berat: 180kg Size:1500*800*1300mm Material:304 SUS
industrial french fries frying machine		Power:80kw Tegangan: 380v/50Hz Size:4000x1200x2400mm Burner brand: Italy liya road Heating:diesel 260,000 kcal Motor: Siemens Controller: Schneider Material:304 SUS
oil tank		Diameter:1.2m Height:1.5m Raw material：304 SS
vibration oil remover		Daya: 0,5kw Tegangan: 380v/50Hz Size:1500*1000*1300mm Motor: Siemens Material:304 SUS
air cooler		Power:7.5kw Tegangan: 380v/50Hz Size:3500x1200x1400mm Fan power:0.75kw*10pcs Tekanan angin: 120pa Kecepatan: 2800r/menit Material:304 SUS
hoist		Daya: 0,75kw Tegangan: 380v/50hz Berat: 500kg Size:2000x800x2200mm Material:304 SUS
continuous french fries freezer		Size:1100030002600mm Mesh belt width:1500mm Stainless steel fan:6*1.5kw Mesh belt motor: Siemens PLC: Siemens SUS 304 Inner box thickness:0.8mm external thickness:0.8mm Inner Insulation cotton;120mm Compressor brand:Germany Bitzer Material:304 SUS

Features of the automatic French fries production line:

• The automatic French fries production line saves labor, and it only needs four to five people to operate the entire line.
• French fries production at a low cost. Raw materials are potatoes with low prices, and recycling cost faster.
• The chips processing machine uses a power-saving motor to save electricity and reduce production costs.
• The whole french fries production line has low fuel consumption and an adjustable frying temperature.
• Capacity： fully automatic production line output of 300-1000 kg matches the suitable machine according to customer needs.
• Advanced mechanical configuration and control of French fries machine. It can always keep a safe working condition, which not only improves the output but also makes the product quality stable. The color, fragrance, and taste of the final product are unified.
• Automatic filtration of the continuous fryer in the production line can greatly extend the service life of the oil. It is no need to change the oil frequently. The oil consumed in the product frying process is equivalent to the oil absorbed by the product, and the oil utilization is greatly improved.
• The advanced and efficient heating system avoids energy waste and saves a lot of energy expenditure. The continuous work of the production line has improved the work efficiency, effectively reduced the cost, and is also very helpful for labor expenditure and management expenditure.
• The use of this equipment can greatly improve product quality, reduce various costs in the production process, and make products more competitive in the market.

Automatic frozen chips plant particularly Processing

1. Price (in terms of price, our price is more favorable in the same industry. If your purchase volume is relatively large, we will also give you some discounts based on the original price)
2. Use time (in the case of proper maintenance, the use time is 5 to 6 years)
3. Working efficiency,（ high output per unit time, 200~500kg/h, 500~800kg/h, 800~1000kg/h. We can equip different capacity of mechanical equipment according to different needs of customers)
4. Capacity (300~1000kg)